Dave Loesch, TSW International, Inc., Atlanta, Ga.
In the drive to remain competitive, organizations are searching for
innovative ways to streamline their operational efficiency and maintain
their strategic advantage. One innovation that has emerged recently as
a focus for information systems and business process experts is the marriage
of best practice procurement policies with leading-edge information processing
technology.
Global
economic conditions require organizations to increase production and improve
customer service with fewer people. Technology is an ever-increasing mechanism
for addressing these market requirements. At the same time, companies are
realizing procurement is a part of their strategic competitiveness. In
many organizations, the cost of purchased goods and services can account
for 50 to 60 percent of gross revenues. For example, in some industries
such as electronics, this number can climb as high as 90 percent. An improvement
in the efficiency of the procurement operation has a tremendous impact
on the bottom line.
The only constant is change
One of the major challenges organizations face today is ever-changing
business conditions. Microprocessor power is doubling every 18 months.
Competitors are becoming partners. Businesses are being streamlined, reengineered,
outsourced, and restructured. The old adage, "The only constant is change,"
has never been more appropriate.
There are several economic factors shaping the future of industry. First,
the global village is a reality. Companies that have not expanded beyond
domestic borders are finding it difficult to survive. Communication technology
makes the world a smaller place, and consumers and companies share information
and resources seamlessly. Another important economic reality is dwindling
resources. Organizations are not only looking to preserve physical resources
through recycling and asset preservation programs, they are seeking to
protect the intellectual capital of their employee base also. These factors
contribute to a more competitive global environment forcing companies to
innovate and streamline their operations.
Procurement solutions--electronic commerce and the Internet
Until recently, there was no technology solution designed specifically
for enterprise procurement management. Many end users deployed multiple
procurement systems because they were supplied as adjuncts to financial,
enterprise resource planning, or asset care packages. However, enterprise
procurement solutions have begun to appear that allow the entire supply
chain to be managed through emerging technologies such as public network
commerce, imaging, workflow, and electronic catalogs. These facilities
help companies eliminate paperwork and reduce ordering and invoicing errors.
Procurement cycles are reduced by streamlining the replenishment process
and involving the supplier network in the design, build and shipment process.
This helps to reduce time-to-market and increase customer satisfaction.
Electronic
commerce provides other less tangible, but critical, benefits. Opportunities
for outsourcing are increased as physical and geographical barriers diminish.
Supply and distribution intermediaries dissolve as manufacturers and customers
establish direct contact. On-line resources enable more timely access to
new products, latest pricing, and product inventory status.
The growth of public networks is also skyrocketing, a fact that facilitates
intra-enterprise communication and electronic commerce. Via public networks,
organizations can access services such as IndustryNet, CommerceNet, MainteNet
and PartNet. These and other services enable potential buyers to browse
on-line multimedia catalogs, inquire about pricing and inventory availability,
schedule deliveries and even process payments. Although security and bandwidth
issues limit the complete exploitation of the public network, solutions
are emerging every day that make utilization of the public network in business
more practical.
The emergence of enterprise procurement
For most companies, time-to-market is crucial. As the transition to
client/server ago gained momentum several years ago, companies seeking
partnerships with best-of-breed procurement system suppliers soon discovered
these suppliers didn't exist. Certainly, there was an abundance of enterprise
resource planning, financial, and asset care vendors offering a purchasing
"module," but no one, it seemed, focused their value proposition on the
procurement aspect of the supply chain.
For an enterprise procurement strategy to be effective, the system must
focus on a wide range of business requirements. These include support for
production and raw materials, maintenance repair and operations, logistics
and government. Procurement solutions are now available as large scale
client/server applications utilizing the latest technology. This enables
customers to preserve the value of the system to the user while maintaining
access to enterprise-wide data. As a strategic business initiative, enterprise-wide
procurement produces measurable return on investment. For example, some
companies have cost-justified their entire investment in asset care technology
through the materials management component alone.
Shifting attitudes toward procurement--a case study
Because much of the focus on procurement has been administrative, the
emphasis has been on controls, approvals, and price reductions. Purchasing
departments often have been built on a hierarchical model requiring users
to undergo tremendous administrative burdens to request even the most simple
purchase. In this hierarchical and paperwork-laden environment, the buyer
is often reduced to an expediter as they struggle to meet the time-sensitive
needs of their clients; time that could be better spent if the administrative
aspects of the procurement cycle could be streamlined.
Recently, there have been important shifts in this attitude. For example,
one software developer's early exposures to changes in procurement attitudes
resulted from an implementation engagement at a large multi-national manufacturing
company. The chief executive officer of the company set as one of his stretch
goals an annual reduction of 10 percent in direct purchases (non-production
materials) representing $200 million in annual savings. As part of this
strategy, the company re-engineered its procurement operation in conjunction
with a decision to contract with the software developer to implement its
procurement system.
The
project goals were clear: the company wanted to remove as many of the administrative
tasks from the buyer's job as possible and apply buyer skills to contract
negotiation and other value-added activities. The company also wanted users
to requisition materials and services directly from the supplier with whom
pre-negotiated contracts had been established. This reduces administrative
processing, turnaround time and inventory carrying costs.
While the project emphasized the benefits of volume purchasing, the
company did not want to dictate procurement policy to the local plants.
It wanted each plant to maintain its own stock numbering and naming system
and to be allowed to manage a network of local suppliers. To support this
requirement and enterprise information sharing, the system had to support
cross-referencing each plant's supplier and stock identification systems.
Although the project is still underway, many of the expected returns
are already being realized. One plant reduced its inventory from $14 million
to $8 million. Another reduced overtime by 22 percent, much of which was
attributed to material delays. Early returns have been so encouraging that
the company has revised its stretch goal from 10 to 15 percent.
Enterprise procurement--an emerging trend
A survey of recent articles in the press further support this trend
in procurement. A recent Fortune article highlighted many forward-thinking
companies and described how they are applying a business process focus
on procurement to produce tangible impact on the bottom line. Although
each company's strategy might be somewhat different, one common theme persists:
competitive companies with a vision for the future are taking the focus
off the administrative aspects of purchasing and are looking to apply the
financial and bottom line leverage offered through a best practice procurement
technology solution.
These organizations realize the tremendous impact on profitability that
improved procurement practices can produce. Enterprise procurement enables
organizations to increase their efficiency and better service their customers.
Enterprise procurement enables organizations to provide better and faster
service without adding staff. It positions companies for the future by
helping them to anticipate and plan for change. Enterprise procurement
can provide a competitive advantage that organizations need to execute
their plans business successfully into the next century.
Annual Handbook of CMMS & PdM
copyright 1996 Plant Services
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